Towards fiber-reinforced front-sheets for lightweight PV modules in VIPV

Novel approaches in the field of photovoltaics, such as building or vehicle integration require investigations of lightweight PV module concepts [1]. This research proposes and evaluates a lightweight PV module concept using glass fiber-reinforced polymers (GFRP) based on epoxy composites within the module stack. The usage of GFRP as front material as proposed in this work, reduces weight by 44–74 % compared to conventional glass-back sheet modules. We show results that with the proposed module stack hail impact resistant module can be built with small and large size avoiding any cell cracks after impact. Additionally, modules with GFRP front layer withstand thermal cycling tests with low power losses ranging from −0.9 % to −1.1 % at Pmpp depending on the individual GFRP layer. We also show results of cut susceptibility tests with an increased performance compared to modules with a polymeric front layer. Development topics remain as shown by damp-heat and UV irradiation testing, were an optimization of the module stack still needs to be performed.