Self-lubricating polyamide 6 and polyamide 6.6 microcapsule-based composites

Polymeric applications with extended service life and low energy loss due to friction are of great interest in conveyor and power transmission technology. Self-lubricating systems utilizing microcapsules hold significant potential for increasing energy efficiency and extending the operational life of these applications. This study focuses on synthesizing oil-filled microcapsules through in situ polymerization of polyamide and their incorporation in polyamide 6 and polyamide 6.6. Microcapsules with a core made of thermally stable lubricant Food Lube, and particle diameter D<inf>90</inf> of 50 μm were synthesized and isolated as a free-flowing powder via spray-drying procedure. The resulting powder demonstrated high thermal stability (loss of 5% at 350°C) due to the high thermal stability of both core and shell materials. A compounding process utilizing a twin-screw extruder was developed to blend microcapsules into thermoplastic matrices. An injection molding machine forms tension rods. The composites' tribological properties are assessed through ball-on-disc tests conducted in both oscillation and rotation. The friction coefficient and wear rate of the composites experience a reduction of 79% and 56% for polyamide 6, as well as 77% and 75% for polyamide 6.6. Mechanical testing of the microcapsule composites reveals a decrease in mechanical properties.