FPGA-based multi-view stereo system with flexible measurement setup

In recent years, stereoscopic image processing algorithms have gained importance for a variety of applications. To capture larger measurement volumes, multiple stereo systems are combined into a multi-view stereo (MVS) system. To reduce the amount of data and the data rate, calculation steps close to the sensors are outsourced to Field Programmable Gate Arrays (FPGAs) as upstream computing units. The calculation steps include lens distortion correction, rectification and stereo matching. In this paper a FPGA-based MVS system with flexible camera arrangement and partly overlapping field of view is presented. The system consists of four FPGA-based passive stereoscopic systems (Xilinx Zynq-7000 7020 SoC, EV76C570 CMOS sensor) and a downstream processing unit (Zynq Ultrascale ZU9EG SoC). This synchronizes the sensor near processing modules and receives the disparity maps with corresponding left camera image via HDMI. The subsequent computing unit calculates a coherent 3D point cloud. Our developed FPGA-based 3D measurement system captures a large measurement volume at 24 fps by combining a multiple view with eight cameras (using Semi-Global Matching for an image size of 640 px × 460 px, up to 256 px disparity range and with aggregated costs over 4 directions). The capabilities and limitation of the system are shown by an application example with optical non-cooperative surface.