Blends of ethylene-octene copolymers with different chain architectures

Blends of two elastomeric ethylene-octene copolymers with similar octene contents having a random (ORC) and a blocky architecture (OBC) are prepared by melt mixing. The thermal and mechanical properties of ORC, OBC and their blends are investigated by DSC, dynamic mechanical analysis and tensile tests. The morphology of the semi-crystalline samples is studied by AFM and WAXS. Two types of crystals have been observed: (i) Orthorhombic crystals forming lamellae with an estimated thickness of about 13 nm composed mainly of long polyethylene-like sequences of OBC that melt a temperature of about 120 degrees C and (ii) fringed micellar crystals with a thickness of 2-4 nm formed basically by short polyethylene-like sequences of ORC that have melting temperatures between 30 and 80 degrees C. The amorphous phase contains a relatively homogeneous mixture of segments of both components indicated by the relatively uniform shape of the loss modulus peaks from dymamic-mechanical measurements for all investigated copolymers and blends. ORC crystallization is hindered in blends as indicated by lower melting enthalpies. This might be related to the high octene content of the amorphous phase at the relevant crystallization temperature as well as geometrical constraints since ORC crystallization occurs in an already semi-crystalline polymer. The results of tensile tests show that the mechanical behavior can be tailored via blend composition and morphology of the semi-crystalline material. The findings clearly indicate that blending is a powerful strategy to optimize the properties of polyolefin-based copolymers.