3D-characterization method and morphological filtering for the assessment and the design of friction optimized surfaces

For a specific manipulation of friction surfaces it is important to measure and calculate geometrical parameters to derive the tribological behavior. The new functional approach presented in this paper is the calculation of the characteristic lateral extension of the real contact surface as well as the representative contact radius by applying morphological filters to a 3D-set of data. All surface characteristics, including form, waviness, roughness as well as defined microstructures, are extracted holistically with a 3D Coordinate Measuring Instrument or a Form Measuring Instrument, but with the smallest available tip radius. The paper presents the benefit of this holistic extraction method and the application of morphological filtering for the description of the contact form (plateau or sphere), the real contact surface, number of contacts, the typical contact radius and the typical lateral extension of the micro contact plateaus.