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  4. Additive manufacturing of a passive, sensor-monitored 16MnCr5 steel gear incorporating a wireless signal transmission system
 
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2022
Journal Article
Title

Additive manufacturing of a passive, sensor-monitored 16MnCr5 steel gear incorporating a wireless signal transmission system

Abstract
The combination of functions in a single component, efficient use of limited space, comprehensive acquisition of process and sensor data and development of passive, wireless monitoring systems are all at the focus of current research. Additive manufacturing is playing an increasingly important role in these developments, because it acts as an enabler for free-form structures, allows access to the interior of the component through its layer-by-layer build-up, and facilitates the processing of a wide variety of materials. Within this work, the aspects mentioned are jointly addressed by the development of a monitored additively manufactured gear (material: 16MnCr5) that communicates wirelessly. This paper shows how an RFID-antenna can be optimized by simulation, incorporated in the design of a metallic gear, then built up in a single manufacturing process and linked to an in-situ inserted sensor board. The approach is validated by fabrication of a sensor-monitored prototype and verified in respect of its functionality and internal structure.
Author(s)
Binder, Maximilian  
Fraunhofer-Institut für Gießerei-, Composite- und Verarbeitungstechnik IGCV  
Stapff, Veronika Andrea
Fraunhofer-Institut für Gießerei-, Composite- und Verarbeitungstechnik IGCV  
Reinhart, Gunther  
Technical University of Munich
Schmitt, Matthias  
Fraunhofer-Institut für Gießerei-, Composite- und Verarbeitungstechnik IGCV  
Heinig, Andreas  
Fraunhofer-Institut für Photonische Mikrosysteme IPMS  
Seidel, Christian  
Fraunhofer-Institut für Gießerei-, Composite- und Verarbeitungstechnik IGCV  
Journal
Procedia CIRP  
Project(s)
Integraler Leichtbau bei Zahnrädern mittels Laserstrahlschmelzen  
Funder
Deutsche Forschungsgemeinschaft -DFG-, Bonn  
Conference
Conference on Manufacturing Systems 2022  
Open Access
File(s)
Download (1.37 MB)
Rights
CC BY-NC-ND 4.0: Creative Commons Attribution-NonCommercial-NoDerivatives
DOI
10.1016/j.procir.2022.05.016
10.24406/h-427133
Additional full text version
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Language
English
Fraunhofer-Institut für Gießerei-, Composite- und Verarbeitungstechnik IGCV  
Fraunhofer-Institut für Photonische Mikrosysteme IPMS  
Fraunhofer Group
Fraunhofer-Verbund Produktion  
Keyword(s)
  • additive manufacturing

  • data acquisition

  • laser powder bed fusion

  • sensor integration

  • process monitoring

  • RFID

  • smart parts

  • PBF-LB/M

  • radio frequency identification

  • wireless communication systems

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