Fraunhofer-Institut für Produktionsanlagen und Konstruktionstechnik IPK

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  • Publication
    Safe high impedance control of a series-elastic actuator with a disturbance observer
    ( 2020)
    Haninger, Kevin
    ;
    Asignacion, Abner
    ;
    Oh, Sehoon
    In many series-elastic actuator applications, the ability to safely render a wide range of impedance is important. Advanced torque control techniques such as the disturbance observer (DOB) can improve torque tracking performance, but their impact on safe impedance range is not established. Here, safety is defined with load port passivity, and passivity conditions are developed for two variants of DOB torque control. These conditions are used to determine the maximum safe stiffness and Z-region of the DOB controllers, which are analyzed and compared with the no DOB case. A feedforward controller is proposed which increases the maximum safe stiffness of the DOB approaches. The results are experimentally validated by manual excitation and in a high-stiffness environment.
  • Publication
    Nonparametric Inverse Dynamic Models for Multimodal Interactive Robots
    ( 2019)
    Haninger, Kevin
    ;
    Tomizuka, Masayoshi
    Direct design of a robot's rendered dynamics, such as in impedance control, is now a well-established control mode in uncertain environments. When the physical interaction port variables are not measured directly, dynamic and kinematic models are required to relate the measured variables to the interaction port variables. A typical example is serial manipulators with joint torque sensors, where the interaction occurs at the end-effector. As interactive robots perform increasingly complex tasks, they will be intermittently coupled with additional dynamic elements such as tools, grippers, or workpieces, some of which should be compensated and brought to the robot side of the interaction port, making the inverse dynamics multimodal. Furthermore, there may also be unavoidable and unmeasured external input when the desired system cannot be totally isolated. Towards semi-autonomous robots, capable of handling such applications, a multimodal Gaussian process regression approach to manipulator dynamic modelling is developed. A sampling-based approach clusters different dynamic modes from unlabelled data, also allowing the seperation of perturbed data with significant, irregular external input. The passivity of the overall approach is shown analytically, and experiments examine the performance and safety of this approach on a test actuator.
  • Publication
    Bounded Collision Force by the Sobolev Norm: Compliance and Control for Interactive Robots
    ( 2019)
    Haninger, Kevin
    ;
    Surdilovic, Dragoljub
    A robot making contact with an environment or human presents potential safety risks, including excessive collision force. While experiments on the effect of robot inertia, relative velocity, and interface stiffness on collision are in literature, analytical models for maximum collision force are limited to a simplified mass-spring robot model. This simplified model limits the analysis of control (force/torque, impedance, or admittance) or compliant robots (joint and end-effector compliance). Here, the Sobolev norm is adapted to be a system norm, giving rigorous bounds on the maximum force on a stiffness element in a general dynamic system, allowing the study of collision with more accurate models and feedback control. The Sobolev norm can be found through the H 2 norm of a transformed system, allowing efficient computation, connection with existing control theory, and controller synthesis to minimize collision force. The Sobolev norm is validated, first experimentally with an admittance-controlled robot, then in simulation with a linear flexible-joint robot. It is then used to investigate the impact of control, joint flexibility and end-effector compliance on collision, and a trade-off between collision performance and environmental estimation uncertainty is shown.