2021
,
Maier, Georg
,
Shevchyk, Anja
,
Flitter, Merle
,
Gruna, Robin
,
Längle, Thomas
,
Hanebeck, Uwe D.
,
Beyerer, Jürgen
Automatic quality control has long been an integral part of the processing of food and agricultural products. Visual inspection offers solutions for many issues in this context and can be employed in the form of sensor-based sorting to automatically remove foreign and low quality entities from a product stream. However, these methods are limited to defects that can be made visible by the employed sensor, which usually restricts the system to defects appearing on the surface. An alternative non-visual solution lies in impact-acoustic methods, which do not suffer from this constraint. However, these are strongly limited in terms of material throughput and consequently not suitable for large scale industrial application. In this paper, we present a novel approach that performs inspection based on optically acquired motion data. A high-speed camera captures image sequences of test objects during a transportation process on a chute with a specific structured surface. The trajectory data is then used to classify test objects based on their motion behavior. The approach is evaluated experimentally on the example of distinguishing defect-free hazelnuts from ones that suffer from insect damage. Results show that by merely utilizing the motion data, a recognition rate of up to for undamaged hazelnuts can be achieved. A major advantage of our approach is that it can be integrated in sensor-based sorting systems and is suitable for high throughput applications.
2020
,
Maier, Georg
,
Pfaff, Florian
,
Bittner, Andrea
,
Gruna, Robin
,
Längle, Thomas
,
Beyerer, Jürgen
,
Noack, Benjamin
,
Kruggel-Emden, Harald
,
Hanebeck, Uwe D.
Sensor-based sorting is a well-established single particle separation technology. It has found wide application as a quality assurance and control approach in food processing, mining, and recycling. In order to assure high sorting quality, a high degree of control of the motion of individual particles contained in the material stream is required. Several system designs, which are tailored to a sorting task at hand, exist. However, the suitability of a design for a sorting task is assessed by empirical observation. The required thorough experimentation is very time consuming and labor intensive. In this paper, we propose an instrumented bulk material particle for the characterization of motion behavior of the material stream in sensor-based sorting systems. We present a hardware setup including a 9-axis absolute orientation sensor that is used for data acquisition on an experimental sorting system. The presented results show that further processing of this data yields meaningful features of the motion behavior. As an example, we acquire and process data from an experimental sorting system consisting of several submodules such as vibrating conveyor channels and a chute. It is shown that the data can be used to train a model which enables predicting the submodule of a sorting system from which an unknown data sample originates. To our best knowledge, this is the first time that this IIoT-based approach has been applied for the characterization of material flow properties in sensor-based sorting.