Faunhofer Project Center for Production Management and Informatics PMI

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  • Publication
    Capacity management for assembly systems with dedicated and reconfigurable resources
    ( 2014)
    Gyulai, Dávid
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    Kádár, Botond
    ;
    Kovács, András
    ;
    Monostori, László
    Managing changes and disturbances resulted by fluctuating order streams and diverse product portfolios requires efficient capacity management decisions and production planning strategies. High volume products can be produced cost efficiently on dedicated assembly lines, while the assembly of low runners is more efficient on reconfigurable lines. In the paper a hierarchical planning decision workflow is introduced to assign the products to dedicated and reconfigurable lines, and to optimize the system configuration and the production plan of the reconfigurable system in an integrated way. The proposed solution is demonstrated through the results of an industrial case study.
  • Publication
    An inverse economic lot-sizing approach to eliciting supplier cost parameters
    ( 2014)
    Egri, Péter
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    Kis, Tamás
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    Kovács, András
    ;
    Váncza, József
    Recent literature on supply chain coordination offers a wide range of game theoretic and optimization approaches that ensure efficient planning in the supply chain, but assume that the involved parties have complete information about each other. However, in reality, complete information is rarely available, and those models alone do not present any incentive for the parties to reveal their private information, e.g., the cost parameters that they use when solving their planning problems. This paper proposes an inverse lot-sizing model for eliciting the cost parameters of a supplier from historic demand vs. optimal delivery lot-size pairs, gathered during repeated earlier encounters. It is assumed that the supplier solves a single-item, multi-period, uncapacitated lot-sizing problem with backlogs to optimality to calculate its lot-sizes, and the buyer is aware of this fact. The inverse lot-sizing problem is reformulated to an inverse shortest path problem, which is, in tu rn, solved as a linear program. This model is used to compute the ratios of the supplier's cost parameters, i.e., the setup, the holding, and the backlog cost parameters consistent with all the historic samples. The elicited cost parameters can be used as input for various game theoretic or bilevel optimization models for supply chain coordination. Computational experiments on randomly generated problem instances indicate that the approach is very efficient in predicting future supplier actions from the historic records.
  • Publication
    Planning of remote laser welding processes
    ( 2013)
    Erdös, Gábor
    ;
    Kemény, Zsolt
    ;
    Kovács, András
    ;
    Váncza, József
    The paper discusses the technical background of the remote laser welding (RLW) technology, its novel opportunities and implications for planning processes. Our ultimate goal is to develop a complete off-line programming toolbox for RLW which can provide an automated method for computing close-to-optimal robot programs. We suggest a workflow for the complete planning process, and propose new models and algorithms for solving the sequencing of welding tasks in conjunction with path planning, as well as for generating the inverse kinematics of the robot. The paper summarizes results of first computational experiments in an automotive case study using an industrial robot. The proposed method leads to a substantial reduction in the cycle time of the welding operation compared to an earlier approach.
  • Publication
    A system for the detailed scheduling of wind farm maintenance
    ( 2011)
    Kovács, András
    ;
    Erdös, Gábor
    ;
    Viharos, Zsolt János
    ;
    Monostori, László
    As the share of wind energy increases on the global energy market, the efficient operation of wind farms gains an ever growing significance. Among operational decisions, the planning and scheduling of maintenance operations are crucial for the availability of turbines, as well as for the operational costs. The paper introduces a system that performs the detailed scheduling of maintenance operations at a set of wind farms maintained by common personnel. The scheduling problem is modeled and solved as a mixed-integer linear program. The system constitutes a module of an integrated framework for condition monitoring, diagnosis, and maintenance of wind turbines.