Flame Retarded Adhesive Tapes and Their Influence on the Fire Behavior of Bonded Parts

Pressure-sensitive adhesive tapes are used in automotives, railway vehicles and construction, where flame retardancy is of major importance. This is why industrial applicants often buy, and industrial tape manufacturers often produce, flame-retardant adhesive tapes, advertised for their good flammability characteristics. Yet, how flame-retardant tapes influence the fire behavior of bonded materials is a rather open question. To investigate this issue, three different substrates were bonded, using eight double-sided adhesive tapes containing two different carriers and two different flame retardants. The bonded substrates were compared to their monolithic counterparts in terms of flammability, fire behavior and fire stability. The fire behavior of adhesive tape bonded materials differed significantly from the monolithic substrates. The usage of different adhesive tapes let to different burning behavior of the bonded materials mainly due to different carrier systems. In contrast, the implementation of flame retardant into the adhesive had rather minor or no effect on the burning behavior of the bonded substrates despite their positive effect on the flammability of the free-standing tape. The carrier changed the HRR curve in the cone calorimeter and was able to both, reduce and increase fire hazards. Using the carrier with the better fire performance can lower the fire growth rate by 20%, the peak of heat release rate by 27%, and the maximum average rate of heat emission by 30% in cone calorimeter tests. Overall, the fire behavior of bonded materials is a complex interaction between substrate, adhesive, and carrier, and depends on the fire scenario the materials are exposed to.