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  4. Conditional invertible neural network for online-capable monitoring of polymer electrolyte membrane fuel cells
 
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2026
Journal Article
Title

Conditional invertible neural network for online-capable monitoring of polymer electrolyte membrane fuel cells

Abstract
The operational management of proton exchange membrane fuel cells (PEMFCs) in alternative propulsion technology can enhance efficiency and reduce hydrogen consumption and degradation. This requires advanced measurement and control technology due to dynamic load changes, necessitating the recording of various state variables such as pressure, temperature, and humidity. A new online method of monitoring the behaviour of fuel cell systems was developed using a 0D–1D grey box model in MATLAB/Simulink, which was validated against real measurements. To enable online-capable prediction, a conditional invertible neural network (cINN) was trained on simulation data, effectively correlating simulation parameters with sensor outputs. Hyperparameter optimisation indicated that a configuration with 10 coupling blocks and 512 layers minimized errors. The neural network demonstrated the ability to detect anomalies with a resolution limit of 2.83σ and can predict voltage on low-power hardware, potentially complementing traditional monitoring methods and enabling virtual sensors for hard-to-measure variables.
Author(s)
Löser, Rico  orcid-logo
Fraunhofer-Institut für Werkzeugmaschinen und Umformtechnik IWU  
Creutzburg, Sascha
SaxonyAI
Mothes, Nico
SaxonyAI
Dix, Martin  
Fraunhofer-Institut für Werkzeugmaschinen und Umformtechnik IWU  
Journal
International journal of hydrogen energy  
Project(s)
Verbundvorhaben: HZwo-DigiTwin - Skalierbarer Digitaler Zwilling zur flexiblen Betriebsführung von PEM-Brennstoffzellen und Elektrolyseuren; Teilvorhaben: Modellbildung des Digitalen Zwillings zur Betriebsführung und Degradationsminderung  
Funder
Bundesministerium für Wirtschaft und Klimaschutz  
Conference
Conference on Sustainable Development of Energy, Water and Environment Systems 2025  
Open Access
File(s)
Download (6.82 MB)
Rights
CC BY 4.0: Creative Commons Attribution
DOI
10.1016/j.ijhydene.2026.155929
10.24406/publica-9170
Additional link
Full text
Language
English
Fraunhofer-Institut für Werkzeugmaschinen und Umformtechnik IWU  
Fraunhofer Group
Fraunhofer-Verbund Produktion  
Keyword(s)
  • Anomaly detection

  • Conditional invertible neural network (cINN)

  • Health monitoring

  • Machine learning

  • Operational management

  • PEMFC

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