Steinhorst, MaximilianMaximilianSteinhorstAuinger, MichaelMichaelAuingerRoch, TejaTejaRochLeyens, ChristophChristophLeyens2023-03-022023-03-022023https://publica.fraunhofer.de/handle/publica/43726010.1007/s10800-023-01855-62-s2.0-85148213221The corrosion behaviour of coated stainless steel as bipolar plate material in PEM fuel cell applications and its improvement through the surface modifications was investigated. A commercial SS316L stainless steel grade was deposited with thin multi-layer coatings, consisting of a carbon top layer and a chromium interlayer of two different thicknesses. Interfacial contact resistance measurements revealed that the applied Cr/C coatings are highly conductive and surpass the ICR criteria, suggested by the U.S. Department of Energy. Corrosion resistance was thoroughly analysed by potentiodynamic polarisation and cyclic voltammetry in 0.5 M H2SO4 at room temperature and 80 °C, respectively, combined with numerical modelling. Electrochemical results agree well with numerical modelling, including the dissolution of metallic species, local pH-shifts and changes of electrolyte conductivity. Furthermore, the study shows that the application of a Cr/C coating significantly reduces the current density in the passive region during potentiodynamic polarisation and lowering the corrosion rate of the steel substrate by at least a factor of two.enBipolar plateCorrosionInterfacial contact resistanceModellingThin filmsjournal article