Kaldal, Gunnar SkúlasonGunnar SkúlasonKaldalThorbjornsson, Gudmundur BjornGudmundur BjornThorbjornssonGudmundsson, LarusLarusGudmundssonReinsch, ThomasThomasReinschLipus, MartinMartinLipusWollenweber, JensJensWollenweberOrlic, BogdanBogdanOrlicGislason, ThorThorGislasonStefansson, AriAriStefanssonPalsson, BjarniBjarniPalssonSverrisson, ÓlafurÓlafurSverrisson2022-05-062022-05-062020https://publica.fraunhofer.de/handle/publica/414561Casing failures in-high temperature geothermal wells occur if the casing is overstressed. The most common failures occur because of axial forces and/or differential pressures. For medium-enthalpy geothermal wells, thermal cycling has the potential to severely deteriorate the integrity of the cemented annulus and for higher enthalpy wells yielding of casings becomes a structural concern. The recently innovated patent solution, flexible couplings, aims to reduce thermal straining by allowing displacement into the connections of each casing segment at approximately 12 m intervals (API R3). In the GEOTHERMICA internationally co-funded GeConnect project a full-scale experiment is performed at a well site in a high-temperature geothermal field. The experimental set-up is composed of two concentric casings cemented together and the inner one equipped with a flexible coupling. The aim is to investigate effects of thermal cycling on well integrity and to test the function of cemented-in flexible couplings using a bypass of a producing well. Cement sheath integrity and cement-casing boundary are evaluated at moderate to high temperatures, e.g. by using fiber optic distributed sensing technology. Structural models are used to analyze casing-cement interactions and to evaluate prospects and potential improvements of well integrity by using the new technology of flexible couplings.enThermal Stress Mitigation Testing of Externally Cemented Flexible Coupling in Geothermal Steammeeting abstract