Fraunhofer-Institut für Produktionsanlagen und Konstruktionstechnik IPK

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  • Publication
    Hybrid laser arc welding of thick high-strength pipeline steels of grade X120 with adapted heat input
    ( 2020)
    Üstündag, Ömer
    ;
    Gook, Sergej
    ;
    Gumenyuk, Andrey
    ;
    Rethmeier, Michael
    The influence of heat input and welding speed on the microstructure and mechanical properties of single-pass hybrid laser arc welded 20 mm thick plates of high-strength pipeline steel X120 were presented. The heat input was varied in the range of 1.4 kJ mm-1 to 2.9 kJ mm-1, while the welding speed was changed between 0.5 m min-1 and 1.5 m min-1. A novel technique of bath support based on external oscillating electromagnetic field was used to compensate the hydrostatic pressure at low welding velocities. A major advantage of this technology is, that the welding speed and thus the cooling time t8/5 can be variated in a wide parameter window without issues regarding the weld root quality. The recommended welding thermal cycles for the pipeline steel X120 can be met by that way. All tested Charpy-V specimens meet the requirements of API 5 L regarding the impact energy. For higher heat inputs the average impact energy was 144 ± 37 J at a testing temperature of -40 °C. High heat input above 1.6 kJ mm-1 leads to softening in the weld metal and heat-affected-zone resulting in loss of strength. The minimum tensile strength of 915 MPa could be achieved at heat inputs between 1.4 kJ mm-1 and 1.6 kJ mm-1.
  • Publication
    Comparison between GTA and laser beam welding of 9% Ni steel for critical cryogenic applications
    ( 2018)
    El-Batahgy, A-M.
    ;
    Gumenyuk, A.
    ;
    Gook, S.
    ;
    Rethmeier, M.
    In comparison with GTA welded joints, higher tensile strength comparable to that of the base metal was obtained for laser beam welded joints due to fine martensitic microstructure. Impact fracture toughness values with much lower mismatching were obtained for laser beam welded joints due to similarity in the microstructures of its weld metal and HAZ. In this case, the lower impact fracture toughness obtained (1.37 J/mm2) was much higher than that of the GTA welded joints (0.78 J/mm2), which was very close to the specified minimum value (>0.75 J/mm2). In contrast to other research works, the overall tensile and impact properties are influenced not only by the fusion zone microstructure but also by the size of its hardened area as well as the degree of its mechanical mismatching, as a function of the welding process. A better combination of tensile strength and impact toughness of the concerned steel welded joints is assured by autogenous laser beam welding process.