Fraunhofer-Institut für Produktionsanlagen und Konstruktionstechnik IPK

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  • Publication
    Micro-texture dependent temperature distribution of CVD diamond thick film cutting tools during turning of Ti-6Al-4V
    ( 2022)
    Uhlmann, Eckart
    ;
    Schröter, D.
    ;
    Gärtner, Eric
    Machining titanium alloys such as Ti-6Al-4V results in a high thermomechanical load on cutting tools and consequently short tool lifes. With respect to a necessary reduction of the resulting cutting tool temperatures, ultrashort pulse (USP) laser fabricated micro-textured rake faces offer direct supply of cooling lubricant into the cutting zone and lead to a reduced heat induction. As a result, micro-textured CVD diamond thick film cutting tools are also capable of machining high-performance materials due to reduced contact temperatures. In the scope of the research, the resulting temperature distribution for micro-textured rake faces will be compared under both dry and wet process conditions. Measurements show a reduction of the resulting cutting tool temperatures of Δϑt = 27.9 % using micro-textured cutting tools compared to non-textured cutting tools. A validated simulation provides valuable information about the contact temperatures enabling a specific development of the micro-texture geometry. As a result, a reduction of the contact temperature between chip and rake face by ΔϑT = 24.7 % was possible.
  • Publication
    Prediction of temperature distribution in diamond cutting tools during machining Ti-6Al-4V
    ( 2021)
    Uhlmann, Eckart
    ;
    Schröter, D.
    ;
    Wohlfahrt, V. H.
    The high thermal conductivity and wear resistance of CVD diamond provide potential for the machining of Ti-6Al-4V. By predicting thermomechanical loads, simulations can provide information about the usability of these cutting materials. However, the occurring shear chip formation within the cutting process leads to unsteady contact conditions. Therefore, a computationally intensive long-term transient simulation is necessary for precise prediction of tool temperatures. In this respect, a user-subroutine has been developed, allowing a high-resolution long-term simulation with acceptable computing time. By experimental investigations and validation of simulated results, a modelling of temperature distribution within the cutting tool is possible, providing valuable information regarding the contact temperatures.