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CBN-micro-milling tools for machining hardened steel moulds

: Uhlmann, E.; Oberschmidt, D.; Polte, M.; Polte, J.; Börnstein, J.

Bointon, P. ; European Society for Precision Engineering and Nanotechnology -EUSPEN-:
16th International Conference of the European Society for Precision Engineering and Nanotechnology, EUSPEN 2016. Proceedings : May 30th-3rd June 2016, Nottingham, UK
Bedford: Euspen, 2016
ISBN: 978-0-9566790-8-6
European Society for Precision Engineering and Nanotechnology (EUSPEN International Conference) <16, 2016, Nottingham>
Fraunhofer IPK ()

High-precision cutting of hardened steel with geometrical defined cutting edge is restricted due to excessive and random tool wear. For serial production of precision plastic parts hot embossing tools and micro injection moulding tools with high requirements regarding geometrical accuracy and surface roughness are needed. Cutting materials based on cubic Boron Nitride (cBN) are successfully used in macro-machining of hardened steel. In this paper, detailed information about machining hardened steel with micro-milling tools with cutting edges made of cBN are given. An arithmetical mean deviation Ra = 19 nm could be achieved using a high-precision micro-milling machine tool with ball bearing guideways and spindle.