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Magnetic pulse welding: Joining within microseconds - high strength forever

Magnetpulsschweißen: Fügen in Mikrosekunden - Hohe Festigkeit für immer
: Bellmann, Jörg; Beyer, Eckhard; Lueg-Althoff, Jörn; Gies, Soeren; Tekkaya, A. Erman; Kirchhoff, Gunter; Schulze, Sebastian

Volltext urn:nbn:de:0011-n-4175007 (1.7 MByte PDF)
MD5 Fingerprint: 039b131098434b44499770ae20eaa4a2
Erstellt am: 19.10.2017

Japan Welding Society -JWS-; American Welding Society, Miami/Fla.:
10th International Conference on Trends in Welding Research and 9th International Welding Symposium of Japan Welding Society (9WS). Vol.1 : October 11- 14, 2016, Tokyo, Japan
Red Hook, NY: Curran, 2016
ISBN: 978-1-5108-4403-2
International Conference on Trends in Welding Research <10, 2016, Tokyo>
Japan Welding Society (International Welding Symposium) <9, 2016, Tokyo>
Deutsche Forschungsgemeinschaft DFG
Fügen durch plastische Deformation; BE 1875/30-2
Gezielte Einstellung der Nahtausbildung beim Fügen durch Magnetpulsschweißen
Konferenzbeitrag, Elektronische Publikation
Fraunhofer IWS ()

The commercial availability of Magnetic Pulse Welding (MPW) equipment is opening up new prospects for the technology within industrial line production. To establish MPW as a clean and safe solid state joining technology for cylindrical parts as well as sheets, comparisons to conventional fusion welding technologies are needed. The focus of this paper is on MPW-samples made of aluminum tubes (EN AW-6060) on steel or aluminum rods (C45 or EN AW-6082). They were tested in a cyclic torsion test with up to two million cycles to evaluate their fatigue strength and to compare them with the fusion welded aluminum parts of the same geometry. Even dissimilar MPW parts show an excellent performance due to the absence of critical intermetallic phases and allow for weight reduction in the powertrain. Furthermore, this work describes a possibility for energy reduction in the MPW process that allows for the downsizing of pulse generators.