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Worldwide First Fully Up-Scaled Fabrication of 60 cm x 100 cm Dye Solar Module Prototypes

: Hinsch, A.; Veurman, W.; Brandt, H.; Loayza Aguirre, R.; Bialecka, K.; Flarup Jensen, K.

Volltext urn:nbn:de:0011-n-2210568 (1006 KByte PDF)
MD5 Fingerprint: 013f85a1cb4dfe9a1f0992cd9cbfae6d
Erstellt am: 7.12.2012

European Commission:
26th European Photovoltaic Solar Energy Conference and Exhibition, EU PVSEC. Proceedings : 5th to 9th September 2011 at the CCH - Congress Centre and International Fair Hamburg in Germany
München: WIP-Renewable Energies, 2011
ISBN: 3-936338-27-2
European Photovoltaic Solar Energy Conference and Exhibition (EU PVSEC) <26, 2011, Hamburg>
Konferenzbeitrag, Elektronische Publikation
Fraunhofer ISE ()
Solarzellen - Entwicklung und Charakterisierung; Farbstoff; Organische und Neuartige Solarzellen; Silicium-Photovoltaik; Farbstoff und Perowskitsolarzellen; Modultechnologie und -analyse

arge scale (6000 cm2) dye solar cell (DSC) modules were developed using the meander and integrated series connection design in combination with the glass frit sealing technique [1]. The manufacturing process, as developed at Fraunhofer ISE for glass frit-sealed DSC modules, is based entirely on screen printing and does not require the interconnection of sub-modules. With the same technique and appropriate quality control, a good reproducibility on smaller scaled modules (10 x 10 cm²) is already achieved and a solar efficiency of 7.1% on the active area has been reached, resulting in 5.3% efficiency on total aperture area. The scope of the recent work is to prove that the manufacturing concept is up-scalable to attractive areas for the BIPV market. To reach the size of 60 x 100 cm² it was necessary to transfer each process step into an industrial environment. Additionally a half-automated station for coloring and electrolyte-filling made out of standard parts was constructed which forms the basis for the final processing steps. Additional functions (processes and quality control) to ensure the long-term stability are integrated into the station. First operating module prototypes have been manufactured with this equipment. Different processing steps and the electrical characterization of these first 60 x 100 cm2 prototypes are presented along with an overview of the advantages of this module concept in terms of cost effective up-scaling and transfer to industrial production.