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Direct rapid tooling for die forging - a new challenge for layer-based technologies

Schneller Werkzeugbau von Schmiedegesenken - eine neue Herausforderung für generative Schichtbauverfahren
: Neugebauer, Reimund; Müller, B.; Wagner, A.

Preprint urn:nbn:de:0011-n-1100316 (3.2 MByte PDF)
MD5 Fingerprint: e367f6429a9f71a699b3d3badcde060b
Erstellt am: 3.5.2011

Silva Bartolo, P.J. da:
Innovative developments in design and manufacturing : 4th International Conference on Advanced research in virtual and rapid prototyping, Proceedings of VR@P4, 6th to 10th Oct. 2009, Leiria, Portugal
Boca Raton, Fla.: CRC Press, 2010
ISBN: 978-0-415-87307-9
ISBN: 0-415-87307-X
International Conference on Advanced Research in Virtual and Rapid Prototyping (VR@P) <4, 2009, Leiria, Portugal>
Konferenzbeitrag, Elektronische Publikation
Fraunhofer IWU ()
additive manufacturing; Generative Fertigung; Rapid Tooling; schneller Werkzeugbau; selective laser melting; Laserstrahlschmelzen; Die Forging; Gesenkschmieden; Metal Forming; Umformtechnik; rapid prototyping; schnelle Prototypenfertigung; forging prototype; Schmiedeprototyp

Selective Laser Melting technologies have given a new boost to Rapid Tooling applications of Layer-Based Technologies, especially in plastic injection molding for prototype and pre-series tooling, but also for Conformal Cooling in production moulds. So far only very few and basic applications have become known for forming tooling like sheet metal forming, stamping or die forging. Market demands for "real forgings in a one week time" have lead to a case study with the goal to successfully produce forgings using a layer manufactured die. This paper presents this case study and its first results, compared to conventional tooling. Derived from the experimental work this paper gives a prospective on expedient future applications of direct Rapid Tooling for die forging, using Laser Melting technologies.