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Development of interfaces for material data integration in models of electrochemical machining processes

Schnittstellenentwicklung zur Integration von Materialdaten in Modelle des elektrochemischen Abtragprozesses
: Loebel, Sascha; Hackert-Oschätzchen, Matthias; Meichsner, Gunnar; Schubert, Andreas

Michaelis, A.; Schneider, M. ; Fraunhofer-Institut für Keramische Technologien und Systeme -IKTS-, Dresden:
13th International Symposium on ElectroChemical Machining Technology, INSECT 2017. Proceedings : November 30-December 1, 2017, Dresden, Germany
Stuttgart: Fraunhofer Verlag, 2017 (Applied electrochemistry in material science Vol. 6)
ISBN: 978-3-8396-1261-3
International Symposium on Electrochemical Machining Technology (INSECT) <13, 2017, Dresden>
Conference Paper
Fraunhofer IWU ()
material data integration; electrochemical machining; PECM

Determining electrochemical removal characteristics of new materials has proven to be a time consuming task as it entails variation of multiple processing parameters over a wide spectrum. In previous studies a method to obtain essential process data, e.g. working distances, electrical currents and resulting current efficiencies, under varying setting parameters, e.g. voltage and feed rate, was presented [3]. While recording sufficient data during a pulsed electrochemical machining (PECM) process can be conducted within hours, processing of data files and integrating the result into multiphysics simulation manually takes multiple days.This study presents the development of efficient interfaces for processing data obtained by PECM of the Mg-Y-Zn light alloy WZ73. These interfaces allow for detailed analyzation and visualization of the obtained material data. Characteristic functions based on the material data are prepared for integration into multiphysics simulation within minutes after the experiment. Furthermore, the material data is accumulated in a database for future use and extension.