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Welding for testability: An approach aimed at improving the ultrasonic testing of thick-walled austenitic and dissimilar metal welds

: Wagner, Sabine; Dugan, Sandra; Barth, Martin; Schubert, Frank; Köhler, Bernd


Chimenti, D.E. (Ed.) ; American Society for Nondestructive Testing -ASNT-, Columbus/Ohio:
40th Annual Review of Progress in Quantitative Nondestructive Evaluation 2013. Vol.33A. Pt.2 : Incorporating the 10th International Conference on Barkhausen Noise and Micromagnetic Testing, Volume 33A and 33B, Baltimore, Maryland, 21-26 July 2013
Woodbury, N.Y.: AIP, 2014 (AIP Conference Proceedings 1581)
ISBN: 978-0-7354-1212-5
ISBN: 978-0-7354-1213-2
ISBN: 978-0-7354-1211-8 (4-Vol. Set)
ISBN: 978-1-63266-043-5 (Print-on-Demand)
ISBN: 978-7354-1211-8 (Falsche ISBN!)
Annual Review of Progress in Quantitative Nondestructive Evaluation <40, 2013, Baltimore/Md.>
International Conference on Barkhausen Noise and Micromagnetic Testing <10, 2013, Baltimore/Md.>
Conference Paper
Fraunhofer IKTS ()
austenitic welds; pulsed currents; TIG welding; wave propagation

Austenitic and dissimilar welds in thick walled components show a coarse grained, dendritic microstructure. Therefore, ultrasonic testing has to deal with beam refraction, scattering and mode conversion effects. As a result, the testing techniques typically applied for isotropic materials yield dissatisfying results. Most approaches for improvement of ultrasonic testing have been based on modeling and improved knowledge of the complex wave propagation phenomena. In this paper, we discuss an alternative approach: is it possible to use a modified welding technology which eliminates the cause of the UT complications, i.e. the large-grained structure of the weld seams? Various modification parameters were tested, including: TIG current pulsing, additional DC and AC magnetic fields, and also additional external vibrations during welding. For all welds produced under different conditions, the grain structure of the weld seam was characterized by optical and GIUM microstructure visualizations on cross sections, wave field propagation measurements, and ultrasonic tests of correct detectability of flaws. The mechanical properties of the welds were also tested.