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Numerical sensitivity analysis of welding-induced residual stress depending on variations in continuous cooling transformation behavior

: Heinze, C.; Schwenk, C.; Rethmeier, M.; Caron, J.


Frontiers of materials science 5 (2011), No.2, pp.168-178
ISSN: 2095-025X
ISSN: 2095-0268
Journal Article
Fraunhofer IPK ()
welding simulation; GMAW; CCT sensitivity; welding residual stress

The usage of continuous cooling transformation (CCT) diagrams in numerical welding simulations is state of the art. Nevertheless, specifications provide limits in chemical composition of materials which result in different CCT behavior and CCT diagrams, respectively. Therefore, it is necessary to analyze the influence of variations in CCT diagrams on the developing residual stresses. In the present paper, four CCT diagrams and their effect on numerical calculation of residual stresses are investigated for the widely used structural steel S355J2 + N welded by the gas metal arc welding (GMAW) process. Rather than performing an arbitrary adjustment of CCT behavior, four justifiable data sets were used as input to the numerical calculation: data available in the Sysweld database, experimental data acquired through Gleeble dilatometry tests, and TTT/CCT predictions calculated from the JMatPro and Edison Welding Institute (EWI) Virtual Joining Portal software. The performed numerical analyses resulted in noticeable deviations in residual stresses considering the different CCT diagrams. Furthermore, possibilities to improve the prediction of distortions and residual stress based on CCT behavior are discussed.